Material Engineering
We design and validate bioplastic formulations to hit performance targets for real-world applications.
Technology & Innovation
Precision manufacturing meets advanced bioplastics — designed to deliver repeatable quality, lower waste, and real-world performance at scale.
- Advanced bioplastics & material science
- Proactive digital twinning & AI process control (VariControl™)
- Quality improvement, cost reduction & compliance-ready traceability
How Our Technology Works
A practical approach to developing materials, controlling variability, and supporting scale-ready production.
AI Process Monitoring
VariControl™ uses process signals to detect drift, optimise settings, and improve consistency over time.
Precision & Quality Control
Repeatable processes reduce waste and variability — enabling efficient manufacturing from pilot to scale.
VariControl™ helps teams reduce variability, improve yield, and support robust production across recycled, virgin, and bio-based materials.
- Detects process drift and suggests corrective action
- Optimises settings for repeatability and quality
- Supports scale-ready manufacturing workflows
Why VariControl™
A proactive AI platform designed to improve quality, reduce cost, and support regulated production with traceability and validation-ready data.
Proactive digital twin
Builds a living model of your process to forecast drift, test “what-if” adjustments, and stabilise output before issues hit the line.
- Predicts variability earlier
- Scenario testing without disruption
- Faster learning during pilot runs
Quality improvement
Tightens process windows and reduces batch-to-batch variation to improve consistency across recycled, virgin, and bio-based materials.
- Fewer defects & rejects
- More stable product performance
- Improved repeatability
Cost reduction
Cuts waste, rework, and downtime by catching drift early and guiding corrective actions — improving yield and manufacturing efficiency.
- Lower scrap and material loss
- Reduced rework and troubleshooting
- Better utilisation and throughput
Regulatory & traceability support
Supports validation-ready production with structured data, audit-friendly records, and consistent process documentation — ideal for healthcare environments.
- Clear traceability & reporting
- Process evidence for audits
- Supports controlled change
Injection Moulding Optimisation Partnership
~€100K fully funded AI co-development for partners aiming to improve quality, reduce scrap, and optimise production performance using VariControl™.
Partnership offer
What you get
- Dedicated AI & engineering team
- Production data optimisation
- Measurable performance improvement
- No capital investment required
Request partnership brief
Tell us a bit about your use case — we'll get back to you as soon as possible.
Prefer a quick chat?
Book a 30-minute introductory call to discuss your use case and see if a pilot makes sense.
- 30 minutes, no obligation
- Discuss performance targets and timelines
- We'll recommend the best next step
No obligation • Introductory discussion